Smart Manufacturing
Smart Manufacturing
Smart Manufacturing
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Smart Manufacturing
Smart Manufacturing
Smart Manufacturing
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智慧製造

Traditionally, the purpose of manufacturing is to increase productivity and to reduce labor-related costs. In the transformation of modern manufacturing, the focus becomes in efficiency, quality and provides production-related information to operators and management center in real-time. With the rapid development of industrial automation, many factories already have prototypes of smart manufacturing, but digitalization is only an initial part of smart manufacturing, it must include centralized management and intelligent monitoring with algorithm to integrate the raw data collected from each terminal for data analysis and to improve overall production performance. Portwell has a lot of relevant expertise in smart manufacturing applications, and we provide technical consultation on product and services for manufacturing developers, accelerate the development of industry 4.0 and phase in IoT and AI into smart manufacturing. 

FEATURES

Portwell is involved in industrial automation processes in different industries, such as CNC, textile machine, inspection machine, and factory improvement, we work with customers onsite to check issues, real time status, and provide accurate solutions. We create industrial design criteria to meet specific target solutions and to match the industry requirements. In general, Portwell industrial solution will cover the features below:

Customization

Customization

Customers request will be very different, some limited in small space constraints, some request specific regulation, some customers need special input voltage, we will customize accordingly.

Diversity Device Control

Diversity Device Control

Portwell smart manufacturing solution connects with different devices through diversity interface such as POE, CAN bus, and COM port. We also discussed with customers to reserve an expansion slot for future upgrades.

IP65

IP65

Waterproof and dustproof will be very different in various industries, most of the smart manufacturing developer request for IP65, and some customer request for PCB conformal coating.

Anti Shock and Vibration

Anti Shock and Vibration

The machine will vibrate while operation, anti-shock and vibration is a standard in Portwell smart manufacturing solution, we design anti-shock and Vibration from connectors, cables, memory, storage all the way to system level.

Wide Temperature Range

Wide Temperature Range

Portwell smart manufacturing solution design with a wide temperature range from -40 to 70 degrees Celsius to meet the requirement of different situation, and to make sure the systems runs stable in all demanding environmental conditions.

Fan-Less System

We have to keep system performance in a harsh and windless environment, the fan-less design is the basic standard in Portwell smart manufacturing solution.

SUCCESSFUL STORIES

Portwell Assists in Upgrading Testing Equipment and Enhancing Quality Control Efficiency

Portwell upgraded the image inspection process for pharmaceuticals and bottled beverages, enhancing efficiency and stability. Using the PCOM-B655 module and customized services, they improved system performance, reduced failure rates, and shortened development times, boosting competitiveness in the automation industry.

CNC Solutions

CNC is a machine equipped with management system, by input relative data, the computer will command to move CNC tool to perform the metal cutting. Now the CNC industry is moving to a smart digital control system by collecting and analyzing machine data, remote control and customized service, integrating hardware, software, service, and information flow to improve productivity and resource management.

Textile Industry | Automatic Yarn Winding Machine

In Automatic Yarn Winding Machine, optical sensor will inspect yarn and perform automatic removal of off-standard bobbins, this quick process is vital to increase productivity. Not only automation, but our design have to collect all production information, and update to the control center concurrently for big data analytic management.

Factory Test Tool | Add-on Card Factory

Most of the factory wants to maximize their productivity, therefore how to improve production efficiency has become an important part of factory management. In tradition, factory test add on card with regular MB, they try to shorten the test life cycle to speed up output, and MB add-on-card slots are easily damaged because of high-frequency plug ...

Automatic Optical | Inspection in Automobile Factory

Portwell helps automobile manufactures to improve paint shop production performance, we evaluate their status onsite and phase in AOI to control paint shop inspection quality. In the mechanical industry, because the product line has the following characteristics: a small number of production models, the structure of the test object are very different, and the production temperature and humidity are very different, so AOI implementation is slower than the electronic industry.

Edge AI Inspection to Enhance Crop Sorting Quality: Efficient Crop Sorting Solution

Traditional crop inspection relies on labor-intensive processes that are prone to fatigue, leading to inconsistent quality and efficiency. Embedded edge AI systems now offer an advanced solution, enhancing crop sorting efficiency and ensuring stable quality control. The WEBS-21J0-ASL, equipped with the Hailo-8 AI module, is designed to meet the low-power, wide-temperature requirements of agricultural environments, making it ideal for edge AI applications. Additionally, Portwell provides value-added services, including DMS, PET, and RPET, to support diverse customer applications and enable remote management.

Products

  • Intel® Core™ i High performance Fan-less Embedded Box PC
  • 6th generation Intel® Skylake-S Core™ i3/i5/i7 Desktop processor (Quad-Core CPU supported)
  • Rich I/O is good for versatile applications
  • Different add-on card expansion options
  • Innovative PCI/PCIe expansion module is easy for add-on cards installation and replacement
  • Rugged design is good for using in harsh environment
  • Intel® Celeron® Processor
  • Support 2x LAN and 1x M.2 for wireless module
  • Extended I/O interface of RS-232/422/485
  • Heavy Industry EMC standard
  • Support customized appearance (Optional)
  • Support extended temperature (Optional)
  • COM Express Rev3.0 Mini Type 10
  • Intel® Atom™ E3900 Series ultra low power processor
  • 1 DDI, LVDS/eDP display interface
  • 4K resolution (*HDMI® 3840×2160 @30Hz)
  • Support eMMC storage (Option)
  • Support -40°C to +80°C wide temperature
  • intel® Apollo Lake x5-E3930 Processor
  • 8GB DDR3L/1600 SO-DIMM
  • 128G TLC mSATA
  • 10-Points Projective Capacitive Multi-Touch
  • 2 x 3W speaker
  • 2 x USB 3.0, 1 x HDMI®, 2 x GbE
  • 1 x COM for RS-232/422/485 Support
  • Windows 10 IoT, Android 6.0, Linux Ubuntu™ 16.10