Edge AI Enhances Cloth Manufacturing Quality Control

Edge AI Enhances Cloth Manufacturing Quality Control

Traditional visual inspection takes much time

In the cloth manufacturing process, quality control is crucial. Traditional visual inspection not only involves high labor intensity but also prone to human error, often leading to inconsistent inspection results or overlooked defects. Additionally, manual inspection is slow; for example, checking for obvious holes or web-like structures frequently takes a long time, creating bottlenecks in production.

Using Embedded Edge AI Inspection System in Cloth Manufacturing

Implementing edge AI inspection in the cloth manufacturing process requires systems capable of handling complex visual data to meet production inspection needs. Embedded system suitable for cloth inspection must feature image processing capabilities for real-time image analysis and high-speed Ethernet for seamless data transfer. Additionally, it must maintain stable operation and continuous functionality in variable industrial environments. Edge AI inspection can help cloth manufacturers improve operational efficiency, reduce error rates, and maintain consistent product quality to meet the high standards of modern manufacturing.

AI Inspection Solutions for Cloth Manufacturing

The PJAI-100-ON is an edge AI solution designed to improve quality control in cloth production. Equipped with a fanless system powered by NVIDIA® Jetson Orin Nano™ SOM, this solution is tailored for edge AI applications. With 4GB/8GB LPDDR5 memory, it ensures rapid processing power and multitasking capability to handle complex image analysis tasks. The fanless design allows for noiseless, dust-free operation, meeting the environmental demands of cloth manufacturing. In terms of connectivity, it includes an M.2 slot supporting NVMe storage to boost data processing speeds and dual RJ45 GbE ports for seamless integration with industrial cameras and robotic arms, allowing precise inspection and classification of good and defective products. Additional USB 3.2 and COM ports are available for other device connection needs. This application utilizes multiple inference systems, each equipped with different AI inference models, enabling varied and efficient defect detection for different types of cloth.

Portwell’s Edge AI Inspection Solution as the Right Choice

The PJAI-100-ON has undergone reliability testing, providing a stable and reliable platform. With NVIDIA® Jetson Orin Nano™ SOM, it delivers 40 TOPS of AI computing power. The equipped ports ensure device connectivity. These key elements fulfill the need for automated inspection, enhancing the accuracy and efficiency of cloth defect detection, aligning with the trends of automation and digital transformation.

Portwell also offers DMS services tailored to diverse market needs, providing a comprehensive one-stop service supported by an experienced professional team to help customers add value throughout the design-to-production process.

PJAI-100 Series

PJAI-100 | Fanless Compact System | Edge AI Applications

The PJAI-100 is a compact, fanless system tailored for Edge AI applications. Built with the NVIDIA® Jetson Orin module, it supports up to 100 TOPS of AI processing capability. It offers up to 8GB LPDDR5 memory and features flexible expansion options, including M.2 NVMe, E-Key, and B-Key slots. With dual GbE, three USB 3.2 Type-A ports, and DB9 ports for COM and CANbus, the PJAI-100 is designed to reliably handle computing needs in rugged, space-limited environments.